Non-Metalics
Specialist Consultancy services for Non-Metallic-Piping,
Ducting, Equipment, Stack & Liners
FEA & CFD Analysis
3D Model
SP3D/PDMS/E3D/AUTOCAD PLANT3D
Stress Analysis
Surge Analysis
Pipe Support Detail
Isometric Drawing
Product Qulaification Short term Burst Test/Long Term (1000 Hr) Testing
Fire Endurance Testing (IMO Level 3)
Electrostatic Conductance Check - ISO 14692
Electrostatic Conductance Check - ISO 14692
Earthing System
UV Protection Layer
Bonder Qualification-Butt & Wrap
Testing
FRP/FRE/GRV/RTR Piping & Ducting System
Thermoplastic Piping System (PVC, CPVC, ABS, PE, PP, FEP)
FGD-FRP Piping & Spray Header
Dual Laminte (TP + FRP) Piping System.
FRP Structure, Cable Tray & Ladders, Gratings
TP & FRP Liners - Tanks, Equipment, Piping, Chimney
RTP Piping & Pipelines Systems
GRE, GRVE, PP Lined GRV, FEP Lined GRV, Piping System
DM Water System
KOH Supply & Return System
Fire Water System
CO2 & Hydrogen Ammonia & Methanol
GRE/GRVE/HDPE/RTP Piping and Equipments
Hydrocarbon Gases/Liquid
Fire Water system
Service Water
Cooling Media
HAZ/NON-HAZ Drain System
Sea Water Intake
Effluent Treatment Plant Piping
Hypochorite & Dosing Chemical
DM Plant
Desalination Plant Piping
GRE/GRVE/HDPE Piping and Equipment
Sea Water Intake Gases/Liquid
Fire Water system
DM & Condensate Polishing Unit Piping
Produced Water
UF/Micro Filtration Piping
Clarifer Water Tank-Inlet & Outlet Piping
Backwash Filter-Inlet & Outlet Piping
Zero Liquid Discharge Plant
RO Flushing Tank Piping
Neutralization Tank Piping Treatment Plant Piping
Coagulation Tank Piping
Effluent Transfer Piping
Product Water Piping
Cooling Media
Water Pipelines
GRE/GRVE/HDPE, PP Lined GRV, FEP Lined GRV Pipings & Equipment
Fire Water System
Cooling Media
Water & Effluent Treatment Plant Piping
DM Plant
Service Water
Chemical-chlor-Alakli, Phosperic, Caustic Soda, Soa Ash, Viscose fiber
Sea Water Intake & Treatment
Hypochlorite & Dosing Chemical
Sea Water Desalination Plant
GRE/GRVE/HDPE Piping Equipment
Sea Water Intake & Treatment
DM/Condensate Polishing Plant Piping
Service Water
Cooling Media
Dosing Chemical
Lime Slurry Piping
Feed & Make Up Water Piping
Water Treatment Piping
FGD spray Header Piping
| Project Name | Owner/Operator | Order by | Scope |
|---|---|---|---|
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | ThyssenKrupp | Manpower for Engineering activites (Layout, Piping & SP3D Modeling Scope) for Electrolyser scope |
| NEOM HIDC Project | Air Product | CPP India | SP-3D Catalogues, Stress analysis, 3D Model review, IFC Isometrics with BOM, Pipe support design & details, MTO for interconnecting DM water KOH System (FEP Lined GRV piping) |
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | CPP India | SP-3D catalogues, Stress analysis including Module transportation case analysis, 3d Model review IFC Isometrics with BOM, pipe support design & detail,MTO for KOH system (FEP lined GRV Piping), FEA study to check shear build up & relative thermal expansion of FEP / PP Liner, support Strength check. |
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | CPP India | SP-3D catalouge, Stress analysis, 3D Model review, IFC Isometrics with BOM Pipe support design & detail, for DM Water system (PP-R lined GRV piping) |
| Casa Garande Green Hydogen Project | Air Product | CPP India | Stress analysis, 3D Model review, IFC Isometrics with BOM, Pipe support design & details, MTO for DM Water system (PP-R Lined GRV piping) |
| Project Name | Owner/EPC | Year Dates | Order by-EPC/OEM | Scope Of Work | Country |
|---|---|---|---|---|---|
| RAPID Package 16B Raw Water Treatment Plant 230MLD(Million Liters per Day) | Petronas/WET | 2016 | SEPADU malaysia/CPP | Detailed Engineering for GRVE,GRE Piping system, Surge, Stress, IFC ISO, Support & thurst block details | Malaysia |
| RAPID Package P-14-701 UIO- Fire water system network 60 Km | Petronas/OUI JV/PBJV | 2016 | Sepadu Malaysia/CPP | Detailed Engineering services Piping, Civil & Structural , SP-3D Modeling, Surge analysis of fire water system, Stress, IFC ISO, Support & thurst block details, Support, foundation, dithes, Culvert, valve pit, Pipe Rack Structural. | Malaysia |
| RAPID Package P-27 HDPE Package | Petronas/Technimount | 2016 | Sepadu Malaysia/CPP | Detailed Engineering Piping, Civil & Stractural SP. Surge analysis of Fire water system, Stress analysis, IFC ISO, Support & thurst block deatils, Support, foundation, dithes, Culvert, valve pit. | Malaysia |
| RAPID Package 14-DM, Condensate Polishing & Oily-Condensate Coalescer Plant | Petronas/OUI JV / ENVIPURE SINGAPORE | 2016 | Sepadu Malaysia/CPP | Detailed Engineering services for GRVE, GRE Piping system, Surge, stress, IFC ISO, Support design and detail Drawings | Malaysia |
| Shell Majnoon Field Development Project-- Vacuum Dearetor, SUF, ACF, RO, RO-CIF Packages | SHELL Iraq | 2017 | Aqautech/CPP | GRE/ GRVE Piping System, pipe stress analysis, Piping Isometrics with MTO, Spool ISO, Support design and Detail Drawings. | Iraq |
| BPCL LPG Terminal Haldia | BPCL/KALPTARU | 2017 | CPP India | Stress analysis of GRVE & GRE Piping system, Support Details. | India |
| YIBAL KHUFF | Petroleum Development/Oman/PETROFAC | 2017 | CPP India | Raw water in take & Fire water system, GRE/ GRVE System Stress, Pipe support details, AFC & Spool ISO. | Oman |
| YIBAL KHUFF | Petroleum Development Oman/GEA Germany | 2017 | CPP India | Waste water treatment Package, Stress, Pipe support detail, AFC & Spool ISO. | Oman |
| YIBAL KHUFF | Petroleum Development Oman/Aquatech | 2017 | CPP India | Raw water treatment Package GREP Piping Stress analysis & support details | Oman |
| UZBEK OLTIN YO'L/ GTL Project | OLTIN YO'L/ Hunyadi E & C | 2017 | CPP India | GRE/GRVE Piping for water Treatment Package & Sea water IntakeSystem, Pipe stress analyasis,Piping Isometrics with MTO, Spool ISO, Support design and Detail Drwaings | Uzbekistan |
| RAPID P14-SS50 ECN for EURO 5/SER/EFTG | Petronas-PRPC/OUI JV of FLUR & TECHNIP | 2018 | Sepadu Tech Malaysia | Engineering services for underground fire water in UIO / FFTG GRF Piping system scope inculding SP 3D Modeling, Surge analysis Stress analysis, Support detail ISO, SPOOL ISO, thrust block design, underground culvert, trances, ditches, Reverse Engineering to cater Modeification on pipe bridge, supports. | Malaysia |
| Mangalore Refinery Pvt.Ltd (30 MLD SWRO) | MRPL/WABAG | 2019 | CPP India | Detail Engineering for 800 NB GRBE Pipeling, Refinery Pump house & supply Piping Stress Analysis detail design TBs and support | India |
| Sulphate Removal Plant | Crain Vedanta/Ion Exchange | 2019 | CPP India | Produced water Treatment Plant, Firewater, Drain & Vent system PDMS Model updation, Surge Analysis & Pipe Stress analysis.support detail drawing, Piping Isometrics with MTO, Spool drawing | India |
| Aishwary, Haldia Refinery | IOCL/ Punj Lloyd | 2019 | CPP India | Conceptual GAD, Isometrics with BOM, Surge & Stress analysis Support detail, Spool ISO | India |
| Exxon Offshore Production Facilities | Exxon Mobil Malaysisa | 2019 | Sepadu Malaysia | Comparative study of steel & FRP Profile Platform based FEA analysis cost. Detail fabrication drawings FRP Platform for offshore Application | Malaysia |
| ADNOC WHR-ZLD | ADNOC/VIAOLIA ENTROPEE | 2019 | CPP India | TP & Zero liquid discharge Plant GRE Piping- Surge & Stress Analysis for GRP Piping, support detail, IFS & Spool ISO | India |
| LNG Regasification Terminal | Petronas/CMI | 2020 | Sepadu Tech Malaysia | IFC Isometrics with BOM. Stress Analysis GRE Piping, SP 3D Model,As built Isometric drawing, Thrust block calculation and detail drawing | Malaysia |
| BINTULU Terminal (BAGSF-2) | Petronas/Petrofac | 2022 | Sepadu Tech Malaysia | Ungderground GRVE Firewater system - Stress Analysis. Surge analysis, Support detailing updation of final MTO | Malaysia |
| Reliance-Jamnagar Refinery-JMW MTF | Sikka Port & Terminals Ltd | 2022 | CPP India | GRE Piping system,Surge analysis, Stress analysis, Support detailing & IFC ISO MTO | India |
| ECPP of effluent Managment (EMAS) | Malaysian Refining Company SDN BHD | 2022 | HRSB/Sepadu techservices SDN BHD | Detailed Engineering for underground Facilities, GRE & GRVE Non-Metallic piping system for effluent & water supply sytems. Surge analysis Stress analysis. PDMS modeling, Support details, civil underground facilities detailing | Malaysia |
| Singapor Polyethylene Plant-Brownfiled | Exxon Mobil Chemicals | 2022 | Exxon Mobil Chemicals | Detailed Engineering for underground Facilities, GRE & GRVE Non-Metallic piping system for effluent & water supply sytems. Surge analysis Stress analysis. PDMS modeling, Support details, civil underground facilities detailing Specification for GRE Piping, Line list, P& ID, Surge analysis, AUTOCAD PALNT 3D, GAD Civil detail drawing. piping ISO with BOM,MTO. Support detail, Spool ISO, Procurement Support. RFQ/TQ/TBE, As -built docs. | Malaysia |
| Project | Owner/EPC | Order by-EPC/OEM | Scope Of Work | Country |
|---|---|---|---|---|
| RAPID Package 16B Raw Water Treatment Plant 230MLD | Petronas/Wet | SEPADU malaysia | Detailed Engineering for GRVE,GRE Piping system, Surge,Stress, IFC ISO, Support & thurst block details for Water Treatment Plant | Malaysia |
| RAPID Package P-14-DM, Condensate Polishing | Petronas/OUI JV/ENVIPURE SINGAPORE | Sepadu Malaysia | Detailed Engineering for GRVE,GRE Piping system, Surge, Stress, IFC ISO, Support & thurst block details for Fire Water System | Malaysia |
| BPCL LPG Terminal Haldia | BPCL/KALPATRU | CPP India | Stress analysis of GRVE & GRE Piping system, support detail for Fire Water System | India |
| YIBAL KHUFF | PDO Oman/PETROFAC | CPP India | RAW Water intake & Fire water system, GRE/ GRVE System Stress, Pipe support detail, AFC & Spool ISO. | OMAN |
| YIBAL KHUFF | PDO Oman/PETROFAC | CPP India | Waste water treatment Package, Stress, Piping Support detail, AFC & Spool ISO | OMAN |
| YIBAL KHUFF | PDO Oman/PETROFAC | CPP India | Raw water treatment package - GRE Piping stress analysis & suport details | OMAN |
| Bokor CPP- Produced Water, Sea Water Treatment Chemcical dosing Modules | Petronas/Brook Shipyard | KYS Energy Singapore/Sepadu Malaysia | P & ID, Line list, Surge Analysis, Piping Engineering - PDMS Model, Pipe Stress analysis, Pipe support Modeling using MDS, Piping Isometric with MTO Spool Drawing, Support detail drawings | Offshore-Malaysia |
| Manglore Refinery Pvt.Ltd - Thannirbhavi-30 MLD SWRO | MRPL/WABAG | CPP India | Detail Engineering for 800 NB GRE Pipeline of 13 km,Pipeline,stress analysis detail design TBs and suport additional scope Refinery, Pump house & supply Pipings. | India |
| Sulphate Removal Plant | Crain Vedanta/Ion Exchange | CPP India | Produced water Treatment Plant, Firewater, Drain & Vent System -PDMS Model' Surge Analysis & Pipe Stress analysis suport Detail drawing, Pipings Isometric with MTO, Spool dwg | India |
| AISHWARY, Haldia Refinery | IOCL/Punj Lloyd | CPP India | Conceptual GAD, Isometric with BOM, Surge & Stress analysis Suport detail. Spool ISO for Fire water system | India |
| ADNOC WHR-ZLD | ADNOC/VIAOLIA ENTROPEE | CPP India | TP & Zero liquid discharge Plant GRE Piping- Surge & Stress Analysis for GRP Piping, support detail, IFS & Spool ISO | India |
| EPCC of effluent management (EMAS) | Malaysian Refining Company SDN BHD | HRSB/Sepadu Tech Services SDN BHD | Detail Engineering for underground Facitlies & Nonmetalic Piping System for effluent & water Suuply System. Surge analysis, stress Analysis, PDMS Modeling. Support details, Civil underground facilities detaling. | Malaysia |
| 150 MLD Sea Water Revers osmosis Desalination plant | Chennai Metroplitan water Supply & Sewerage Board | CPP India | UG Piping Layouts, Stress analysis | India |
| OKWOK-FPSO Topside Production Facilities | Technomax Process System FZC | CPP India | Stress analysis of GRVE / GRE Piping system, Support Details | Nigeria |
| Zero effluent discharge | TATA Steel Meramandali/Aquatech | CPP India | Stress analysis of GRVE / GRE Piping system, Support Details | India |
| 100 ML D (50+50 MLD) Desalination Plant Tunisia-Zarat | SONEDE | GCER TUNISIA/VA Tech Wabag | Sea water Intake & Supply Pipeline, Desalination plant piping -Isometrics with BOM, Surge Analysis, Pipe Stress analysis, Pipe support detail drawing, AFC Piping Isometric with MTO Spool Drawing. | Tunisia |
| Water Waste Treatment System-K Project | GEC-Ultra Power Water | Organo | Water treatment plant for Electronicx Industry -PP Piping, Pipingrouting, 3D Model : Tanks (inc NZO), dosing pump Skid. GA Drawings, Isometric Drawings,Support Drawings | Vietnam |
| 33 MLD Desalination Plant (Phase-1 22 MLD) at Mundra, (Katch) | TATA Steel | CPP India | Pipe Stress analysis, Support details | India |
| Project Name | Owner/Operator | Order by | Scope | Country |
|---|---|---|---|---|
| RSPL Chemical complex SODA ASH Plant | RSPL/Jacobs | Chemical Process Piping Pvt Ltd (CPP) | Detail Engineering - GRE, GRVE, Dual Laminate Piping, Surge analysis of Sea water Intake, Closed loop cooling System, Stress analysis, IFC ISO,Support & thurust block detail. Appx 2000 lines. | India |
| Nirma-Phosperic acid plant | Nirma PAP/Jacobs | Chemical Process Piping Pvt Ltd (CPP) | Stress analysis, Primary support selection & detail dwg.including Structural, AFC Isometric with BOM, Spool ISO drawing. | India |
| 800 TDP Caustic Soda Plant | GNAL/Thysenkrup UHDE | Chemical Process Piping Pvt Ltd (CPP) | Fire water & Cooling water system,Surge analysis, Pipe Stress analysis TB & Pipe support detail drawing, AFC Piping Isometric with MTO Spool drawing. | India |
| Grasim-Rehla Project | Grasim/Worley | Chemical Process Piping Pvt Ltd (CPP) | Stress analysis of GRE, GRVE, Dual Laminate, CPVC Piping system, Stress analysis, Support detail, IFC /Spool ISO. | India |
| OCP-DAP Plant - Gas Scrubbing System | JESA | Chemical Process Piping Pvt Ltd/Chemical Process Equipment | Design & analysis of FRP Ducting system. FEA analysis of Circular & Rectangular ducting. Dynamic analysis of Ducting system - Model, Harmonic Analysis, Structural analysis FEA analysis of venturi, dryer scrubber. Dust/ Fume scrubber & PRE Scrubber, GRE Piping Stress analysis. | Moroco |
| GACL-PAP Project | GACL/Worley | Chemical Process Piping Pvt Ltd (CPP) | Pipe Stress analysis of GRE/ GRVE Piping (350 line ),support detail drawing TBE for Bellows, Springs. IFC ISO, Spool drawing | India |
| PTA Project | Deepak | Toyo | Pipe Surge analysis of GRE/ GRVE Piping (350 line),support detail drawing TBE for Bellows, Springs. IFC ISO, Spool drawing | India |
FEA analysis- Piping System
Pipe Support Design
Structural Detail Drawing
Cooling Media
PDMS Models STP formate
Structural Fabrication Drawings
FGD-Solapure System Thermal Power Project (2*660 MW)
FGD-Meja Thermal Power Project Phase Stage(2*660 MW)
FGD-Tanda Thermal Power Station 2 (2*660 MW)
FGD -JHAJJAR TPS- Stage 1 (2*550 MW)
FGD for Singrauli Super Thermal Power Stage I & II - 17 M Dia
FGD for Singrauli Super Thermal Power Stage I & II - 20 M Dia
FGD for Singrauli Super Thermal Power Stage I & II - 17.5 M Dia
FGD- Jhawarpur Super Thermal Power Station (2* 660MW)
FGD-Nagison II Thermal Power Plant
FGD for Bakaro A Thermal Power Station
| Project | Owner | EPC | Licensor | Scope of Work |
|---|---|---|---|---|
| FGD-Super Thermal Power Project Stage- 1 (2*800 MW)-GADARWARA | NTPC Ltd | ISGEC Heavy Engg Ltd. | BABCOCK POWER ENVIRONMENTAL INC. | Detailed Engineering, Piping Surge, Stress analysis of CS + RL, FRP Piping |
| FGD-Super Thermal Power Project Stage- 1 (3*800 MW)-KUDGI | NTPC Ltd | ISGEC Heavy Engg Ltd. | BABCOCK POWER ENVIRONMENTAL INC. | Detailed Engineering, Piping Surge, Stress analysis of CS + RL, FRP Piping |
| FGD-Super Thermal Power Project Stage- 1 (260 MW)-KHARGONE | NTPC Ltd | L&T Power | - | Detailed Engineering, Piping Stress analysis of FRP Piping |
| FGD-Super Thermal Power Project Stage- 1 (2* 700 MW)- | NTPC Ltd | L&T Power | - | Detailed Engineering, Piping Stress analysis of FRP Piping |
| Mundra Thermal Power Plant (5*830MW) | Tata-costal Gujrat Power | TATA Project | ANTRIZ GROUP | Detailed Engineering, Piping Stress analysis of FRP Piping |
| FGD Feroze Gandhi, TPS Unchahar (5*210 MW) | NTPC LTD | GE POWER | GE | Detailed Engineering, Piping Stress analysis of FRP Piping |
| FGD-Meja Thermal Power Project Phase Stage (2*660 MW) | NTPC LTD | GE POWER | GE | Detailed Engineering, Piping Stress analysis of FRP Piping |
| FGD JHAJJAR TPS-Stage I (2*550 MW) | NTPC LTD | GE POWER | GE | Detailed Engineering, Piping Stress analysis of FRP Piping |
| SWGD FOR VANPHONG PHAE I Thermal Power Plant (2*660 MW) | Van Phong Power Company Limited (VPCL) | MHPS | MHI | Detailed Engineering, Surge, Piping Stress analysis IFC ISO .Piping Support |
| FGD Thermal Power Station Bokaro (500 MW) | DVC | Techno Electric & Engineering | KC Cottrel | Detailed Engineering, Surge, Piping Stress analysis IFC ISO .Piping Support |
| Project Name | Owner/Operator | Order by | Scope |
|---|---|---|---|
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | ThyssenKrupp | Manpower for Engineering activites (Layout, Piping & SP3D Modeling Scope) for Electrolyser scope |
| NEOM HIDC Project | Air Product | CPP India | SP-3D Catalogues, Stress analysis, 3D Model review, IFC Isometrics with BOM, Pipe support design & details, MTO for interconnecting DM water KOH System (FEP Lined GRV piping) |
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | CPP India | SP-3D catalogues, Stress analysis including Module transportation case analysis, 3d Model review IFC Isometrics with BOM, pipe support design & detail,MTO for KOH system (FEP lined GRV Piping), FEA study to check shear build up & relative thermal expansion of FEP / PP Liner, support Strength check. |
| NEOM GHE Project (GHE) (650 T/ Day) | Air Product | CPP India | SP-3D catalouge, Stress analysis, 3D Model review, IFC Isometrics with BOM Pipe support design & detail, for DM Water system (PP-R lined GRV piping) |
| Casa Garande Green Hydogen Project | Air Product | CPP India | Stress analysis, 3D Model review, IFC Isometrics with BOM, Pipe support design & details, MTO for DM Water system (PP-R Lined GRV piping) |
| Properties | FRP Platform | Steel Platform |
|---|---|---|
| Density | 19993 kg/M3 | 7800 kg/M3 |
| Coeff of Thermal Exp. | 8*10-5C-1 | 1.2*10-5C-1 |
| Young's Modulus | 19305 MPa | 200 GPa |
| Poisson's Ratio | 19305 MPa | 200 GPa |
| Poisson's Ratio | 0.33 | 0.26 |
| Tensile Yield Strenght | 206.84MPa | 400-550 MPa |
| Tensile Ultimate Strenght | 206.84MPa | 2853.4 Kg |
| Weight | 820 kg | Low |
| Corrosion Resistance | High | Diffcult, Requires Lifting Equipment & Champing device due to high weight |
| Installation | Flexible, Easy, No Special Tools Required | Costlier Than ERP |
| Cost | Cheaper than Steel Based on Life Cycle Cost | Costlier Than ERP |
| Electrical Conductivity | Non-conductor | Conductor |
| Thermal Conductivity | Low | High |
| Maintenance Cost | Low | Costlier Than FRP |